4D models of safety-related components

Digital twin for the virtual commissioning of machines and systems

Schmersal is expanding its digital portfolio to include realistic 4D models of safety-related components, opening up new perspectives for virtual machine planning. These include the digital twin of the AZM40 solenoid interlock, the DHS door handle system and the BDF40 control panel.

These 4D models not only depict the geometric properties of the physical components in three dimensions, but also add a fourth dimension: the behaviour in real operation.

Components such as the AZM40 solenoid interlock are reproduced completely digitally and behave exactly like their real-life counterparts in virtual space. The virtual mapping of signal currents and control sequences allows complete machine processes to be simulated realistically.

4D models of safety-related components

A key advantage of 4D models is the ability to commission machines and systems virtually - even before they are physically installed. This allows errors to be detected at an early stage, optimises development processes and saves costs. The possibility of connecting 4D models directly to real control systems, for example via Beckhoff or Siemens systems, is particularly noteworthy. In this way, system settings and control programs can be tested and optimised before actual commissioning takes place.